Technical Support

Choosing Bonding Wire Materials

Gold, copper, silver, and aluminum wires differ in conductivity, hardness, oxidation behavior, cost, and process requirements. Diameter, coating, pad finish, and package environment also affect selection.

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Ball Bonding and Wedge Bonding Compared

Ball bonding is fast and commonly uses gold or copper wire, while wedge bonding supports aluminum wire, lower loop profiles, and directional geometries. Product design and materials determine the best method.

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Selecting Lead-Free Solder Alloys

SAC alloys are widely used, while low-silver, bismuth-containing, tin-copper, and specialty alloys address cost or temperature needs. Selection should consider reliability, melting range, finish compatibility, and rework.

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Causes of Solder Joint Cracking

Cracks may result from thermal-expansion mismatch, brittle intermetallic layers, voiding, vibration, board flexure, or handling. Fracture location and morphology help identify the dominant cause.

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Extending Probe Card Service Life

Service life improves when touchdown force, overdrive, cleaning frequency, storage, handling, and transport are controlled. Maintenance decisions should be based on condition and performance trends.

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